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7036
Model 7036 Automatic Termination and Drying System with Paste Temperature Control
The 7036 is a fully automatic chip termination and drying system which is optimized for small chip components. Chips are placed into the bulk feeder, then loaded and inserted into the patented Soft Grip Belt and further positioned with the position press.
The first side is terminated and dried, then transferred to the other side of the Soft Grip Belt, where the second side is terminated and dried. Chips are then ejected into a container and ready for termination paste during usage. Dipping programs are menu driven and can be quickly selected by the operator.
Model 7036 Termination System Includes:
- High throughput software
- Air knife
- Low Cost Tooling
- Production capacity up to 120,000 parts per hour
- Patented soft grip belt hold components firmly as they
are continuously processed through loading, termination & drying stages
- Double ovens provide extended drying capability
- Old obsolete parts are replaced or re-designed
- Smart press sensor and software
- New chip vacuum pump
- Positive position stop load press arm
- Upper paste wheel motor cooling fan
- Solvent exhaust manifold thermal blanket
- Belt alignment and support guides
- New doctor blade design
- Improved small chip drive pulley
- Line conditioner and/or regulated power supply
- Paste temperature control offers improved process control
Throughput:
0402 (Metric 1005) 120k Chips per hour
0403 (Metric 1008) 95k Chips per hour
0504 (Metric 1210) 85k Chips per hour
0603 (Metric 1608) 95k Chips per hour
0805 (Metric 2012) 85k Chips per hour
1206 (Metric 3216) 55k Chips per hour
1210 (Metric 3224) 35k Chips per hour
1812 (Metric 4832) 25k Chips per hour
Consult factory for other chip sizes Dip and Blot - will vary slightly depending on paste rheology and program parameters
Physical Dimensions:
Length: 125 in (317.5 cm)
Width: 27 in (69 cm)
Height: 48 in (121.9 cm)
Floor Space: 23.5 sq. ft.
(2.2 sq. m)
Weight: Net approximately 1440 lb. (653 kg)
Shipping Weight: Approximately 1660 lb.
(753 kg)
Drying Ovens:
Temperature Range: Ambient
400°F (204°C)
Length: 64 in (162.6 cm)
Zones Per Oven: Four
Ovens Per Machine: Two (upper and lower)
Solvent Exhaust: Continuous
Compressed Air:
Dry, oil-free
70 psi (5kg/sq. m)
0.5 cfn (0.14 cu m/min)
Paste Requirements:
100ml per reservoir, four reservoirs per ma-chine
Bulk Loader Capacity:
75 cu. in. (1,229 cu. cm.)
Tooling Required:
One load wheel, one soft grip belt and four pin assemblies (for one chip size or thick-ness)
Doctor Blade Positional Accuracy:
+/- 0.0005 in (12.5 microns)
Operating Environment Conditions:
25°C +/- 5°C
Paste Temperature Control:
+/-1°C
Power:
240v, 50-60 Hz, 3-phase 515 kW Standard (other voltages as required)